Twin is a particularly powerful thing in the factory workshop field, and it is also the focus of popular discussions at the moment. Let’s first talk about the general concept of Twin. This Twin can actually be understood as using digital forms to simulate various contents in the factory workshop in the real world. It is a digital mirror, which reflects the real scenes and operating conditions of the factory workshop. Using this digital twin technology, it is possible to carry out digital simulation step by step on the overall layout of the factory, equipment operation, and production process.
Let’s take a closer look at the very critical content in Twin.
First of all, the planning and design stage is extremely important when preparing for construction or large-scale renovation. We use this Twin as if we are checking with a magnifying glass. We can make all-round simulation space layout based on digital models, and we can carefully demonstrate how to select the device, how to connect and arrange each process, and we can understand where the equipment is and how to better connect and arrange each process. We can solve some foreseeable problems first, that is, we can save costs in the initial stage! If there is a little problem in these aspects. For example, if the equipment is not selected properly – assuming – the equipment may not be able to meet the production needs, and it will have to be dismantled and started again later. Isn’t this a waste of this?
Twin is also very useful when it comes to operation management. What we collect in real time is the data traffic of each link in the workshop – this data is information from the operating status of the equipment, the real-time consumption of raw materials during these production progress, etc. With the help of this Twin system, these data can be presented to everyone intuitively and accurately. At this time, managers can make real-time management and adjustments based on what they see, such as resource usage based on production scheduling information and the use of resources of different products – dynamic production scheduling at any time, such as changes in raw material supply. In this way, when the output is limited and when workers take leave, they can change flexibly. If this Twin technology is lacking, how efficient is management to do it by relying on manual focus! I can only miss the prime time to deal with the situation! Time doesn’t wait for anyone, and missing this opportunity is simply contrary to the opportunity to make money!
Then safety hazard detection is also inseparable from Twin's help – using such a digital model. In the background, real-time monitoring and analysis of all high-risk and complex operational links involved in it, such as pressure pipes, high-speed operation conveyor belts or high-temperature casting devices – potential problems with these devices or equipment. Even if there is a small indicator offset, you can immediately detect it. This is the only way to prevent situations that may lead to large-scale power outages, or even safety accidents, avoid safety accidents and possible economic losses in advance.
Next, let’s use Q&A to clarify the detailed knowledge points
Some people ask if the deployment cost of Twin is huge? This means that there are differences between different factory sizes and monitoring management complexity. The software part and data acquisition hardware are slightly more complex than the investment in a few hundred or thousands of units. The cost must not increase. But if used in a large factory, the profit will be much higher than the cost. However, you have to spend time doing cost-benefit analysis in the early stage. If you don’t know much about software and hardware, you will find a team to help you. This is more secure and saves money that you don’t need to waste!
Speaking of which, is it difficult to maintain this Twin itself, but the requirements for data updates are very high. The data must be updated accurately and on time to ensure that it reflects the actual situation; and talent maintenance with certain basic knowledge is also required, so there is no problem – if there is a problem, you can quickly find where the fault comes from and fix it quickly – if Xiaobai is arranged here, what situation will only be blind. So mastering the necessary knowledge and skills plays a crucial role in Twin maintenance! If you really want to play Twin, you must learn more, pay attention to and master the situation to avoid getting into a trap, otherwise it will be troublesome. Nowadays, society is progressing rapidly and scientific and technological development is not expected. If you take the initiative, don’t study more and do not keep up with the pace of technology, then you and me will definitely not be able to keep up with the pace of industrial manufacturing. To survive in a competitive environment, you must work hard to get back to the real materials! Provide global procurement services for weak current intelligent products!
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